Sliding barn doors are making a huge comeback and they’ve actually been getting plenty of attention over the past few years.
They’re highly appreciated for their ability to make spaces look warm, cozy and homely. What’s also great is that you can turn this into a DIY project. A barn door hardware kit plus the actual door are everything you need.
DIY Barn Door Tutorials
A DIY barn door is quite the daring project but at the same time it’s fairly simple. You can even choose to make the actual door yourself from scratch. Be sure it works with the sliding barn door hardware that you want to use. I’m going to lay out the basics of how to make and install this particular one, but be sure to read the full tutorial for more details.
What You Need To Build A Barn Door:
- 1 piece of plywood (standard is 4×8)
- x7 3×1 boards that are 7ft long
- x2 1×1 boards that are 7ft long
- The barn door hardware kit of your choice
- A table saw
- An air nailer
- x1 piece of glass
- A glass cutter
- A jig saw
- Power drill
How to Make and Install Barn Door and Hardware
Step One: Making the Barn Door
Cut the plywood to the size of door you need. Then trim your long pieces to the right lengths and attach to the plywood’s edges, front and back. Use wood glue and the air nailer for this part of the step. Once that’s done, cut smaller pieces from the scrap plywood to attach on the top and bottom.
Step Two: Cutting the Glass
Using a steady hand and precaution, cut the glass to the size you’d like using the glass cutter.
Step Three: Glass Cut Out
Cut out a hole for the glass in the door, but make sure it’s a little smaller. Use the jig saw for this step.
Step Four: Secure the Window
Using the 1 inch boards, cut and make a frame for the glass insert. Then run them through the table saw to create a slot for the glass to sit snuggly in.
Step Five: Drill Holes
Drill all the holes you need to install the sliding door hardware.
Step Six: Paint
Paint or stain the wood material.
Step Seven: Install Hardware
Following the instructions, attach the sliding door hardware to the door and wall. Then put in place. Voila! Done!
Isn’t this rustic barn door absolutely charming? We love the look of reclaimed wood and the overall simplicity of the design. It uses barn door hardware for 12′ and it also has four small casters that take some of the weight off the slider. Check out kleinworthco to find out more about this project.
Before you start building your own sliding barn door, decide what style you prefer for it. There are actually plenty of options, including one where you actually have double doors that slide to the sides when open. You can find the plans on jennasuedesign.
You can get really creative with the design of your sliding barn door. For example, this door featured on remodelaholic has a beautiful chevron pattern on it alongside some simple horizontal boards at the top. Also, the sliding door hardware blends into the wall quite nicely here. Check out remodelaholic for details.
Sliding barn doors are a great solution for tiny rooms or awkward layouts where you have two doors that open up in the same direction. You could solve a lot of problems with just some simple barn door hardware plus this could also give you something to do with an old door that you no longer need. You can find out more about this on deeplysouthernhome.
Keep the design of your DIY barn door simple to make the project easier and also to get a more authentic look. Make sure you also choose a type of sliding barn door hardware that suits your door and style. Check out beneathmyheart to find out how this lovely door was made.
Sliding barn doors are great for spaces like the kitchen or the bathroom because they don’t take up any space when you open them. They’re also perfect for these spaces thanks to their charming rustic looks. Find out more about DIY barn doors from beneathmyheart.
Whatever style, design or proportions you choose for your new DIY barn door, one thing is certain: you’re going to need the best hardware for it. That’s when products such as the ones featured below come into play.
Barn Door VS Pocket Door
They often get mixed up, so let’s explain the difference between a pocket door and a sliding barn door.
What is a Barn Door?
On actual barns that you see on a farm, the main front door is usually on a sliding mechanism because it’s much too big to swing in and out.
In homes, we’ve adopted this idea on a smaller scale for decorative purposes. It’s quite literally a barn style door that opens by sliding to the side.
What is a Pocket Door?
A pocket door works in a similar fashion, but it doesn’t usually have a ‘barn style’ look about it. It’s usually a simple and standard interior door but set on a sliding mechanism that allows you to slide it right into the wall. Like a pocket.
When Do You Use Them?
A sliding barn door is great for diving a large space into two, such as a living and dining room. They also work great for just about an interior door location and add a rustic flare to the décor.
A pocket door is mostly used in small spaces. Such as a half bathroom in a narrow hallway. Because no out-swing is needed, it doesn’t take away from that restricted traffic flow.
The 10 Best Barn Door Hardware Kits
This sliding barn door hardware kit is very durable and sturdy and features high strength industrial grade tracks and polleys which can hold up to 350 lbs. It uses two anti-jump disks which keep the roller on rail and a T-shaped guide that keeps the bottom of the door from swinging as it moved from side to side. The kit includes the following elements: 2 6ft rails, 2 rail spacers, 2 rollers, 2 door stop, 2 end caps, 2 T shaped floor guides, and 1 hex key.
The WinSoon sliding barn door mechanism is made of high quality carbon steel with a frosted black finish. It’s waterproof and rust-proof and it’s designed to fit 36” wide doors which thicknesses between 1 3/8″ and 1 3/4″. It uses a single full 6 ft track which is easy to install and it comes as a kit with all the elements included: 5 track supports, 2 rollers, 2 door stoppers, 2 anti-pads, 1 door guide and 1 hex wrench,
The Smartstandard sliding barn door hardware kit offers premium quality at a low price. It’s easy to install, being ideal for DIY projects and it includes all the necessary pieces: 2 3.3ft rails, 5 rail spacers, 2 rollers, 2 door stops, 2 end caps, 1 floor guide and 1 hex key. As you can see, it uses a two rail system as opposed to the single rail ones featured above.
The U-Max sliding door kit is made of high-quality steel and can hold doors that weigh up to 200 lbs. You can use it for 36” wide door panels and for thicknesses between 1 3/8″ and 1 3/4″. The kit includes 2 3.3ft rails, 2 spacers, 2 rollers, 2 door stops, 2 end caps, 1-floor guide and 1 hex key.
Door weight capacity: 200 lb; Fit door panel width: 36"; Door panel thickness: 1 3/8" and 1 3/4".View Deal
The Homlux sliding door hardware kit can easily hold 350 lbs loads, just like the first one we mentioned above. It features high-strength industrial-grade tracks and it fits doors with thicknesses between 1 3/8 and 1 3/4″. It’s sturdy, durable and also quiet and it puts a modern twist on the classic barn door style.
Rustic style suitable for indoor decoration in kitchen, bedroom, dressing roomView Deal
The Elicit single barn door hardware kit comes complete with everything you need to hang our beautiful new door and with simple instructions that make the installation easy and enjoyable. It can hold doors that weigh up to 220 lbs, with thicknesses from 1-3/8″ to 1-3/4″. The rail has pre-drilled holes, 16” apart. The kit includes 2 barn door hangers and wheels, the track, lag bolts and spacers, 2 end caps and a guide for support at the bottom of the door.
This version of the Smartstandard barn door hardware kit comes with a single rail instead of two as the previously mentioned model.
The kit also includes all the other required elements such as the 5 rail spacers, 2 rollers, 2 door stops, 2 end caps, a floor guide and the hex key. It fits doors with widths between 36” and 40”, with thicknesses between 1 3/8″ and 1 3/4″.
If you want to install a double door system then you need a hardware kit such as this one. The EaseLife kit is made of black powder-coated high quality steel which resists corrosion. It’s smooth and quiet as well as very strong and sturdy. It fits double 24” wide doors with thicknesses between 1-3/8″ and 1-3/4” and can hold 250 lbs loads. The kit includes 1 8ft rail, 6 rail supports, 4 rollers, 4 door stops and 2-floor guides.
In case you don’t want to actually build the door yourself and you’d rather just get a complete set that includes both the door and the hardware for it, you should check out this kit.
It includes a solid wood barn door with a dark chocolate finish and a steel sliding hardware system with all the holes pre-drilled. The door is made of 100% natural knotty pine. The hardware kit includes 1 72” rail, 4 wall hangers, 2 rollers, 2 door stops and 1 floor guide.
If you want the convenience of a sliding barn door with a modern look, consider this hardware kit. It’s made of satin-brushed stainless steel and it includes 2 sliding tracks that measure 8ft each, 10 wall-mounted rail connectors and screws, 4 rollers with anti=jump, 4 stoppers, 2-floor guides, 2 end caps and 1 track connector. It fits double door systems with thicknesses between 35 – 40mm.
How to Install a Closet Barn Door Kit
Above, we learned how to make and install a single barn door and barn door kit. But did you know this can also be done for closets using double doors? This saves to much space in a bedroom and can really level up the rustic style of the décor. I’ll lay it out in simple steps below, but definitely check out the full tutorial here.
Here’s What You Need
- 6 ft. wide slide barn door kit
- barn door handle (12-inch is best)
- Cheap lumber from your local hardware store
- 1 barn door floor guider
- A sliding miter saw
- Cordless drill
- A pocket hole jig
- 1 face clamp
- Circular saw
- Circular saw guide
- Some trigger clamps
- A bottle of wood glue
- A brad nailer
- Brad point drill bits
- An air compressor
- A stud finder (if you don’t know where your studs are)
How to Make a Barn Door
Step One: Prep the Area
Pry off any existing trim and baseboard. Remove the nails and sand the area.
Step Two: Attach New Trim
Find the studs on the wall and attach the wood trim for mounting the hardware.
Step Three: Install the Hardware
Above the opening, install the sliding rail at the height you want.
Step Four: Measure for the Door
Measure the height space from the floor to the siding rail to determine the size of your door.
Step Five: Build the Doors
Using the lumber, you got from the hardware store, assemble both doors. (See the full tutorial for detailed instructions on how to do this)
Step Six: Install Hardware
Finishing installing the rest of the sliding door hardware on the wall and on the doors themselves.
Step Seven: Hang the Door
Hang and secure both sliding doors. And there you have it! Two gorgeous and stylish barn-style double sliding doors for your closet.